Screen Printing vs. DTF: Which Is Right for Your Business in East Idaho?
Introduction
When it’s time to get your crew looking sharp with matching shirts or hoodies, the first question that usually comes up is “What kind of printing should we use?”
At Lucky Dog Branding here in Idaho Falls, we offer both screen printing and DTF (Direct to Film) printing for custom workwear, event apparel, and branded gear.
Both methods create durable, professional results — but each has its place depending on your order size, design, and budget. Understanding the difference can help you choose the best option for your business and get the most value for your money.
What Is Screen Printing?
Screen printing is the traditional process most people think of when they imagine printed shirts. Ink is pushed through fine mesh screens directly onto the fabric, one color at a time, then cured for a permanent finish.
It’s been around for decades because it simply works. When done right, screen printing produces rich, long-lasting colors that hold up through tough jobs and repeated washing.
Benefits of screen printing:
- Best for bulk orders. Once the screens are set up, printing large quantities is fast and cost-effective.
- Durable finish. Perfect for work shirts and hoodies that see daily wear.
- Clean, bold look. Ideal for simple logos, text, or limited-color designs.
- Soft feel. With fewer colors and thinner ink layers, the print blends nicely into the fabric.
At Lucky Dog Branding, we typically recommend screen printing for orders of 25 pieces or more, since setup time makes it more efficient for larger runs.
What Is DTF Printing?
DTF stands for Direct to Film, a newer technology that’s changing how small orders are done. Instead of pushing ink through a screen, your design is printed onto a special film using high-quality inks and then heat-pressed onto the garment.
We use Stahls’ Transfer Express, one of the leading names in the industry, to ensure every print is sharp, vibrant, and built to last.
Benefits of DTF printing:
- No order minimum. Whether you need one shirt or twenty, it’s affordable.
- Full-color printing. DTF has no limits on color, gradients, or fine detail.
- Consistent results. Each print is digitally produced for accuracy and clarity.
- Versatile application. Works well on cotton, polyester, blends, and even performance fabrics.
DTF is an excellent choice for small businesses, detailed logos, or multi-color designs that would be too costly to screen print in small quantities.
Screen Printing vs. DTF: Quick Comparison
| Feature | Screen Printing | DTF Printing |
|---|---|---|
| Best For | Bulk orders, simple designs | Small runs, detailed designs |
| Color Limit | 1–3 colors economical | Unlimited |
| Durability | Excellent | Excellent |
| Minimum Order | 25 pieces | None |
| Print Feel | Softer, more integrated | Slightly raised, smooth finish |
| Cost Efficiency | Best for bulk | Best for short runs |
When to Choose Screen Printing
Choose screen printing when:
- You’re ordering 25 or more pieces.
- Your design has one to three colors.
- You need shirts for your construction crew, event staff, or large group.
- You prefer a classic, professional look that feels soft on the shirt.
For tradesmen, contractors, and local crews, screen printing is still the most cost-effective and durable way to outfit your team.
When to Choose DTF
DTF is your best bet when:
- You’re ordering a small quantity or testing out designs.
- Your logo includes shading, gradients, or photo-like detail.
- You want full-color prints without the setup cost of screens.
- You need something that works on varied fabrics, like hoodies or blends.
If you’re a smaller business, just getting started, or ordering apparel for giveaways or short runs, DTF gives you premium quality without committing to a large order.
Final Thoughts
Both printing methods deliver professional, long-lasting results. The main difference is how they fit your order size and design needs.
At Lucky Dog Branding, we’ve built our shop around offering both — screen printing for large, straightforward orders, and DTF printing for flexible, full-color jobs. That way, you always get the right solution for your project, not just what’s easiest for the shop.